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Grüne Str. 144, 32052 Herford, Germany

How we calculate

How we calculate

We show our maths.

Every figure on this website has an open calculation behind it. Here you can see how we arrive at €585/kWh, around 350 km of real-world range and a 5-year TCO — including all assumptions. If you don't share an assumption, you can adjust it yourself in our calculators.

585 €/kWh — what exactly that is

Component (T6 conversion standard package)Wert
MEB battery pack 82 kWh (gross, identical to ID.Buzz)29.500 €
E-drive module (inverter, motor)8.200 €
HV wiring, safety system2.400 €
Adapter structures (use original mounts)1.200 €
Software / VCU1.800 €
Workshop hours (engineering + build)4.890 €
Total ESDI Kit + Build47.990 €
Usable battery capacity82 kWh
From this: ESDI conversion price per kWh585 €

Comparison value ID.Buzz Pro: List price 68,450 € minus residual value of the T6 (typically 8,000–12,000 €) = effective outlay 56,450–60,450 € for 77 kWh of usable capacity = ~733–785 €/kWh.

We communicate 847 €/kWh as a non-binding list price per kWh, because many buyers do not offset the T6 residual value, since they would keep the T6 anyway — so the more honest comparison figure is without the residual value deduction.

Real range – how we arrive at around 350 km

WLTP certification is a standardized procedure on a test bench at TÜV/DEKRA that costs 25,000–60,000 € per vehicle platform. We deliberately do not invest that money — but in transparent real-world value calculation.

Our range figures are based on:

Battery 82 kWh gross, 77 kWh net (after SOC reserve of ~5 %)
Real consumption around 21 kWh/100km (measured at the battery, mixed driving, one driver)
Adjustment for outside temperature (–10 °C reduces range by ~15%), load, topography

This results in: around 350 km of real range under typical conditions. In the range calculator, you can adjust load and outside temperature yourself and see the respective range.

BedingungConsumptionRange (77 kWh net)
Light load, mixed profile, +20 °C21 kWh/100km~367 km
Medium load, city + country, +10 °C23,9 kWh/100km~322 km
Full load, trailer / mountainous terrain, +10 °C26,7 kWh/100km~288 km
Medium load, –10 °C27,5 kWh/100km~280 km

5-year TCO — how the calculator computes it

Our TCO calculator compares three scenarios for a 5-year period:

1. Keep existing diesel fleet (status quo)
2. ESDI conversion to electric
3. New-purchase ID.Buzz fleet

Default assumptions per scenario — all adjustable in the calculator:

AssumptionDefault
Annual mileage25.000 km
Diesel consumption10 L/100km
Diesel price1,75 €/L
Electricity consumption21 kWh/100km
Electricity price (workshop wallbox)0,32 €/kWh
AdBlue cost diesel€200/year
Maintenance diesel (oil, filter, EGR, turbo)€1,800/year
Maintenance electric (tires, brakes, AC service)€280/year
Residual value change diesel over 5 years−40 %
Residual value change electric conversion over 5 years−20 %
Insurance (comparable)€1,200/year

In the calculator you can adjust every assumption and immediately see how the TCO changes. The default values are calculated conservatively — we do not want you to rely on marketing optimism.

What we do not claim

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No "WLTP-certified"

We do not measure on a test bench.

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No "ROI in X months"

TCO advantages depend on electricity price fluctuations, diesel price and subsidy policy. We give you the mathematics — you make your forecast.

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NO "GUARANTEED CHEAPER"

With very low mileage or high residual value risk, keeping a diesel can be cheaper. Our calculator shows this honestly.

How we build

Construction transparency: a maximum of two drill holes, original mounts, TÜV-compliant. Value retention through methodology.

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